Concrete Mix
The concrete mix is an important aspect of RCC slab
because it determines the compressive strength of concrete and also its
durability in terms of weather resistance and water permeability. In engineering
practice, the concrete mix is denoted by M15, M20, M25 (and more richer mixes
as well). where the number denotes the strength of a cube in N/mm2 of
concrete made using similar mix proportions. The mix proportions should are
determined on the basis of the strength requirements of concrete and the
grading and size of aggregates. However, ordinarily, the mix proportions are
specified as 1:2:4 (M15), 1:1.5:3 (M20), 1:3:6 (M10) - for
cement:sand:aggregates. For instance, 1:2:4 is commonly specified as mix for
casting RCC slabs in rural areas, where as less stronger mixes such as 1:4:8
are specified for Plain Cement Concrete applications such as base concrete for
footings.
As per IS 456:2000 – Code of Practice for Plain and
Reinforced Concrete, the following grades of concrete are recommended for
various exposure conditions which would affect its durability –
Exposure
condition
|
Minimum
cement content – kg/m3
|
Maximum
water cement ratio
|
Min
grade of concrete
|
Mild
|
300
|
0.55
|
M20
|
Moderate
|
300
|
0.50
|
M25
|
Severe
|
320
|
0.45
|
M30
|
Very
severe
|
340
|
0.45
|
M35
|
Extreme
|
360
|
0.40
|
M40
|
Reinforcement
The reinforcement steel for slabs is normally Tor
steel (cold-twisted deformed bars) or TMT (Thermo Mechanically Treated) bars
which have recently become more common on account of their better resistance to
corrosion. The bars are available in standard diameters ranging from 6mm to
40mm. The actual specification for reinforcement is calculated on the basis of
structural requirements. However, for most rural applications, where spans
normally donot exceed 3.5 metres, 8 and 10 mm dia steel bars are used, the
bigger dimater used as main reinforcemment along the span of the slab. As a
general guide, minimum reinforcement in RCC slabs in either direction should not
be less than 0.15% of the gross cross-sectional area of concrete and the
maximum diameter of main reinforcement should be 1/8th-1/10th of the slab
thickness. Slab being a crucial element of construction of the house, the
advice of non professionals should not be followed by the owner.
·
Minimum
lap length should be 50 times the diameter of bar- 50d
·
Development
length should be at least sixty times the diameter of bar- 60d
·
Steel
should be bent at 45 degree
·
Cover
blocks should be used to maintain covers to steel bars. The following covers
should be maintained -
·
Column-
40 mm
·
Beam- 25
mm
·
Slab- 20
mm
·
Footing-
50mm
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